We provide professional intelligent warehousing equipment commissioning services to ensure the stable and efficient operation of automated logistics systems (such as stackers, RGV, conveyor lines, ETV, etc.). Debugging is a key link in the implementation of intelligent warehousing projects, which directly affects system performance, security and long-term reliability.
Scope of commissioning
1. Single equipment debugging
✅ Stacker (AS/RS) commissioning
Check the levelness and verticality of the track to ensure smooth running.
Debug servo drive system, optimize acceleration and deceleration curve, reduce vibration.
Calibrate laser ranging/bar code positioning to ensure "±2mm" accurate positioning.
Test safety protection (collision avoidance, emergency stop, fork in place detection, etc.).
✅ RGV (Rail Shuttle) commissioning
Check track straightness and adjust guide wheel clearance.
Optimized travel motor + encoder control to ensure accurate docking.
Test multi-vehicle scheduling logic to avoid deadlocks and collisions.
✅ Debugging of conveyor system
Adjust the motor frequency conversion parameters to optimize the start-stop smoothness.
Test photoelectric/ultrasonic sensors to ensure accurate cargo tracking.
Combined sorting machine, scanning equipment, improve the sorting accuracy.
✅ ETV (Vertical lift) commissioning
Check chain/wire rope tension to ensure smooth lifting.
Debug floor positioning to ensure stop floor accuracy "±1mm".
Test safety light curtains and fall protection devices.
2. System coordination (WMS/WCS integration)
✅ Warehouse management system (WMS) interconnection
Test inventory data synchronization, task delivery, abnormal alarm and other functions.
✅ Equipment control system (WCS) coordination
Verify the piler +RGV+ conveyor line +ETV cooperative operation logic.
Optimize task priority scheduling to avoid device congestion.
✅ Interconnect with ERP/MES system
Ensure real-time synchronization of order data and inventory status.
3. Performance testing and optimization
No-load/full-load operation test to verify system stability.
Peak pressure test (such as double 11, 618 and other high concurrency scenarios simulation).
Energy consumption analysis, optimize equipment operation efficiency, reduce power consumption.
Debugging process
1. Pre-commissioning inspection (mechanical/electrical/network)
2. Single machine manual debugging (basic action test)
3. Single machine automatic debugging (PLC program optimization)
4. System coordination (multi-equipment coordination)
5. Trial Run & Problem optimization (72 hours continuous testing)
6. Acceptance, delivery & operation training
Debugging service advantage
✔ Professional team - 10 years + experienced engineers, familiar with Siemens, Mitsubishi, Beckhoff and other mainstream PLCS.
✔ Standardized process - ISO 9001 quality management system is adopted to ensure the quality of commissioning.
✔ Intelligent diagnostic tools - Use vibration analyzer, thermal imager, PLC online monitoring and other equipment to quickly locate problems.
✔ 7×24 hours support - remote diagnosis, emergency on-site services.